Chevrolet Express 2009 Fuse Replacement

Having an electrical issue? It could be a blown fuse — an easy fix you can do yourself.

Follow the steps below to find and replace the fuse:

Step 1: Find the Fuse Box

In your Chevrolet Express 2009, the interior fuse box is typically located under the dashboard on the driver's side. Some vehicles also have an additional fuse box in the engine compartment. Check your owner's manual or the fuse box cover for the exact location.

Step 2: Identify the Corresponding Fuse

Below is the complete fuse list for your vehicle. Find the circuit that isn't working and note the fuse number and amperage.

Floor Console Fuse Box Fuse Box

Fuse #FunctionAmperage
1Climate Control 2 (HVAC)
2Compass
3Ignition Switch, Theft Deterrent System Module (PK3)
4Upfitter Courtesy Lamps
5Climate Control 1 (HVAC)
6Empty
7Instrument Panel Cluster
8Audio System, Chime
9Auxiliary Park Lamp
10Auxiliary Trailer Back-up Lamps
11Remote Function Actuator, Tire Pressure Monitor (TPM)
12Climate Control (HVAC) Controls
13Trailer Park Lamps
14Front Park Lamps
15Taillamps, Back-up Lamps
16Empty
17Steering Wheel Sensor
18Outside Rearview Mirror Switch
19Empty
20Empty
21Rear Defogger
22Outside Rearview Mirror Heater
23Empty
24Empty
25Cargo Door Unlock
26Rear Door Lock
27Front Door Lock
28Rear Passenger Door Unlock
29Upfitter Park Lamps
30Front Passenger Door Unlock
31Driver Door Unlock
32Airbag System, Automatic Occupant Sensing (AOS) System
33Right Rear Park Lamp
34Left Rear Park Lamp
35Upfitter Auxiliary 2 (J-Case)
36Upfitter Auxiliary 1 (J-Case)
37Rear Blower (J-Case)
38Empty (J-Case)
39Run (High Current Micro)
40Park Lamps (High Current Micro)
41Empty (Mini Micro)
42Upfitter Auxiliary 2 (High Current ISO Relay)
43Retained Accessory Power (RAP) (High Current Micro)
44Rear Defogger (High Current Micro)
CircuitBreakerSpare
45Power Window
46Power Seats

Engine Compartment Fuse Box

Fuse #FunctionAmperage
1Left High-Beam Headlamp
2Fuel Pump
3Empty
4Diesel: Fuel Heater
5Right High-Beam Headlamp
6Empty
7Left Low-Beam Headlamp
8Right Stoplamp, Trailer Turn Signal
9Right Low-Beam Headlamp
10Daytime Running Lamps 2 (DRL)
11Gasoline: Fuel System Control Module Ignition
12Daytime Running Lamps 1 (DRL)
13Auxiliary Stoplamp
14Diesel: Fuel Operated Heater Module
15Gasoline: Fuel System Control Module Battery
16Left Stoplamp, Trailer Turn Signal
17Gasoline: Canister Vent Solenoid
18Empty
19Empty
20Body Control Module 1
21Special Equipment Option (SEO)
22Body Control Module 4
23Body Control Module 6
24Empty
25Body Control Module 7
26Body Control Module 3
27Body Control Module 5
28Empty
29Empty
30Instrument Panel Cluster
31Empty
32Brake Switch
33Auxiliary Power Outlet
34Airbag
35Trailer Wiring
36Gasoline: Steering Wheel Sensor
37Body Control Module 2
38Cigarette Lighter, Data Link Controller
39Windshield Wiper
40Empty
41Windshield Washer
42Empty
43Horn
44Transmission Control Module Battery
45Empty
46Gasoline: Oxygen Sensor 1
47Transmission Control Module Ignition
48Engine Control Module Ignition
49Mass Airflow Sensor, Canister Vent
50Engine Control Module, Powertrain
51Transmission
52Gasoline: Even Ignition Injectors
53Diesel: Glow Plug Module
54Engine Control Module Battery
55Gasoline: Odd Ignition Injectors
56Gasoline: Oxygen Sensor 2
57Air Conditioning Compressor
58Diesel: Fan Clutch
59Gasoline: V6 Fuel Injectors
60Antilock Brake System Module (J-Case)
61Antilock Brake System Motor (J-Case)
62Trailer Wiring (J-Case)
63Empty
64Starter Solenoid (J-Case)
65Diesel: Engine Control Module (ECM), Powertrain (J-Case)
66Front Blower (J-Case)
67Empty
77Body BEC (Mega Fuse)
RelaysSpare
68Empty
69Run, Crank (High Current Micro)
70Windshield Wiper High (High Current Micro)
71Windshield Wiper (High Current Micro)
72Fuel Pump (Mini Micro)
73Crank (High Current Micro)
74Air Conditioning Compressor (Mini Micro)
75Fan Clutch (Solid State)
76Powertrain (High Current Micro)

Step 3: Check the Fuse

Use the plastic fuse puller, typically found in the fuse box, to remove the fuse. Hold it up to a light source. If the metal filament inside is broken or charred, the fuse is bad and needs to be replaced.

Comparison of a good fuse and a blown fuse — the blown fuse has a broken filament

Step 4: How to Get a Replacement

You can buy a replacement fuse at any auto parts store. Make sure you match the **amperage (A)** and **physical size** of the fuse exactly. For example, if you need a 20A fuse, get a 20A fuse.

Step 5: Replace the Fuse

Gently press the new fuse into the empty slot. You should feel a slight click when it's securely in place. Test the affected circuit to confirm it's working again.

What Now?

Fuse Was Blown — What to Buy

Ask at any auto parts store (AutoZone, O'Reilly, Advance Auto) for a blade fuse with the same amperage printed on the old one (e.g., 10A, 15A, 20A). Also match the physical size — mini (most modern cars), standard, or maxi. Replacement fuses cost under $5 and most stores sell assorted packs.

Fuse Looks Fine — Other Causes

If the fuse is intact, the problem isn't a blown fuse. Common alternatives include a bad relay (a click-sized electrical switch), a faulty wiring connection, or a failed component (motor, switch, module). At this point, a mechanic's diagnostic is the most reliable next step.

Frequently Asked Questions

What happens if I put in the wrong amperage fuse?

Higher amperage fuses won't protect the circuit and can cause wiring damage or fire. Lower amperage fuses will blow again immediately. Always match the exact amperage.

Why does my fuse keep blowing?

A repeatedly blown fuse indicates an underlying short circuit or overload. Replacing it again won't fix the root cause — consult a mechanic.

Do I need any tools?

Most cars come with a plastic fuse puller in the fuse box lid. If not, fine-tip needle-nose pliers work. A small flashlight helps.

How do I know what size fuse to buy?

Match the amperage printed on the old fuse (e.g., 10A, 15A, 20A) and the physical blade size (mini, standard, maxi). Auto parts stores carry assorted packs.